Wire-Cut EDM, Spark Erosion (Die-Sink / Ram EDM) & Hole-Drilling EDM for Tool & Die, Mold Shops, Aerospace & Defense
Precision CNC milling services in Cherlapally, Hyderabad on Haas / Doosan / Yamazaki Mazak machines. 3-axis and 4-axis simultaneous milling. Materials: Aluminium 6061-T6 / 7075-T6, Mild Steel EN8/EN24, Stainless SS-304/316/316L, Brass CZ121, Copper C11000, Titanium Grade-5 (Ti-6Al-4V), Tool Steels (D2/H13/P20), Engineering Plastics (PEEK, PTFE, Delrin, Nylon 66). Tolerance ± 0.02 mm (IT7); ± 0.005 mm on critical features. Max envelope 800×600×400 mm. CMM inspection + AS9102 FAI + full GD&T report. Industries: automotive (brake / engine / chassis), aerospace (LRU chassis / brackets), defense (MIL-STD housings), medical device (316L, PEEK), industrial OEM, robotics, electronics. Prototype in 5–7 days. From ₹120/piece. Send your STEP/IGES + 2D drawing to info@inspraysystems.com or call +91 94938 66029 for same-day DFM quote.
Wire-cut EDM, spark erosion and hole-drilling EDM — any electrically conductive material, any hardness.
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Wire-cut, spark erosion and hole-drilling EDM for tool & die, mold-makers, aerospace precision tooling and defense fixturing.
Our 4-axis milling capabilities allow for the creation of highly complex shapes in a single setup.
Achieve tight tolerances and consistent quality from the first part to the last, every time.
High-speed machining and optimal tooling produce parts with excellent surface finishes, reducing post-processing needs.
From CAD model to finished part, our streamlined process delivers your components quickly and efficiently.
Expert answers about wire-cut EDM, spark erosion, EDM sparking and hole-drilling EDM services
Materials: Metals (aluminum alloys, stainless steel, mild steel, brass, copper, titanium), Engineering plastics (ABS, Delrin/Acetal, Nylon, PEEK, PTFE, polycarbonate), Composites (carbon fiber, fiberglass), Woods (hardwoods, plywood, MDF). Tolerances: 3-axis milling: ±0.025mm standard, ±0.01mm precision. 4-axis/4-axis milling: ±0.01mm for complex geometries. Surface finish: Ra 0.8-3.2µm achievable. Capabilities: Part sizes from 10mm to 1500mm, Wall thickness down to 0.5mm, Complex internal features and undercuts with multi-axis.
No MOQ! We accept single prototype parts to production runs of 1000s. Pricing factors: Material type and cost, Part complexity and machining time (--'1800-3,000/hour), Setup and programming (--'12,000-8,000 one-time), Tolerance requirements (precision adds 20-40%), Quantity (volume discounts for 10+ parts). Typical ranges: Simple parts: --'1500-5,000, Complex parts: --'18,000-50,000, Production runs: --'1200-2,000/piece depending on volume. Free quote within 4 hours with your CAD files (STEP, IGES, STL, DXF).
Lead times: Simple prototypes: 3-5 working days, Complex multi-axis parts: 7-10 days, Production batches: 10-15 days (depending on quantity), Express service available (50% premium for 48-hour delivery). File formats: 3D CAD: STEP (.stp), IGES (.igs), Parasolid (.x_t), SOLIDWORKS (.sldprt), Inventor (.ipt), CATIA (.CATPart). 2D drawings: DXF, DWG, PDF (for reference). STL/OBJ for mesh-based designs. Design support: Free DFM (Design for Manufacturing) review, CAM programming included, Material selection consultation, Post-machining services (anodizing, powder coating, heat treatment).
Standard QA (included): Visual inspection for surface defects, Dimensional verification with calipers and micrometers, First article inspection (FAI) for batches, Photography documentation. Advanced inspection (available): CMM (Coordinate Measuring Machine) reports with full 3D scan (--'13,000-10,000), Surface roughness testing (Ra measurement), Material certificates and hardness testing, PPAP documentation for automotive/aerospace. Standards compliance: ISO 9001 quality processes, AS9100 for aerospace (with partner certification), Material traceability and lot tracking, Non-conformance reporting and corrective action. All inspection data provided digitally before shipment.
Upload your CAD file (STEP, IGES, DXF) and get a comprehensive quote for wire-cut EDM, spark erosion / die-sink EDM, or hole-drilling EDM.
Explore every machining service we operate.
Serving Hyderabad, Secunderabad, Telangana and surrounding areas including Madhapur, Gachibowli, Hitech City, Kukatpally, Miyapur, Ameerpet, Kondapur, Financial District, Uppal, LB Nagar, Dilsukhnagar, Cherlapally, Shamshabad, Warangal, Karimnagar, Nizamabad, Khammam, Nalgonda, and nearby cities in Andhra Pradesh and Karnataka. Fast delivery across South India.
INSPRAY SYSTEMS runs precision CNC milling job work at Cherlapally - - - up to 4-axis VMC / HMC, materials Al / SS 304 / SS 316 / brass / titanium Ti-6Al-4V / Delrin / PEEK. ± 0.01 mm tolerance CMM inspection AS9102 FAI reports. Serving Hyderabad & Telangana industrial estates (Pashamylaram, Patancheru, Jeedimetla, Nacharam, Bollaram, Cherlapally) + pan-India. MOQ 1 pc (proto) bulk production ready.
Cherlapally (HQ), Jeedimetla, Pashamylaram, Patancheru, Nacharam, Bollaram, Isnapur, Medchal, Shamshabad, Kompally, Uppal.
Hyderabad, Rangareddy, Medchal-Malkajgiri, Vikarabad, Sangareddy, Medak, Siddipet, Yadadri Bhuvanagiri, Nalgonda, Suryapet, Khammam, Bhadradri Kothagudem, Mahabubabad, Warangal, Hanamkonda, Jangaon, Jayashankar Bhupalpally, Mulugu, Karimnagar, Peddapalli, Jagtial, Rajanna Sircilla, Nizamabad, Kamareddy, Nirmal, Adilabad, Mancherial, Kumuram Bheem Asifabad, Mahbubnagar, Nagarkurnool, Wanaparthy, Jogulamba Gadwal, Narayanpet.
Visakhapatnam (steel & port belt), Anakapalli, Vizianagaram, Parvathipuram Manyam, Srikakulam, Alluri Sitharama Raju, East Godavari, West Godavari, Konaseema, Kakinada, Eluru, Krishna, NTR Vijayawada, Guntur, Bapatla, Palnadu, Prakasam, Nellore, Tirupati (electronics belt), Chittoor, Annamayya, YSR Kadapa, Sri Sathya Sai, Ananthapuramu, Kurnool, Nandyal.
South: Karnataka (Bengaluru Peenya / Electronic City / Jigani), Tamil Nadu (Chennai Ambattur / Sriperumbudur / Hosur), Kerala (Kochi / Ernakulam), Puducherry. West: Maharashtra (Pune Pimpri-Chinchwad / Chakan / Mumbai MIDC), Gujarat (Ahmedabad Vatva / Vadodara / Rajkot / Morbi), Goa, Dadra & Nagar Haveli, Daman & Diu. North: Delhi NCR (Faridabad / Gurugram / Noida), Haryana (Manesar / Gurugram / Rohtak), Punjab (Ludhiana / Mohali), Rajasthan (Jaipur / Alwar / Bhiwadi / Neemrana), Uttar Pradesh (Noida / Greater Noida / Kanpur), Himachal Pradesh (Baddi / Parwanoo), Uttarakhand (Haridwar / Rudrapur / Pantnagar), Chandigarh, Jammu & Kashmir, Ladakh. East: West Bengal (Kolkata / Howrah / Durgapur), Jharkhand (Ranchi / Jamshedpur / Dhanbad / Bokaro Steel), Bihar (Patna / Hajipur), Odisha (Bhubaneswar / Rourkela / Angul), Chhattisgarh (Raipur / Bhilai Steel / Korba). Central: Madhya Pradesh (Indore Pithampur / Bhopal / Dewas). North-East: Assam (Guwahati), Arunachal Pradesh, Manipur, Meghalaya, Mizoram, Nagaland, Tripura, Sikkim. Islands: Andaman & Nicobar, Lakshadweep. Freight & e-way-bill handled; same-day Hyderabad dispatch, 2–5 day pan-India transit.
INSPRAY SYSTEMS exports CNC milled parts to 38+ countries - - - up to 4-axis VMC / HMC job work for GCC oil & gas, East-Africa industrial, UK / EU / US aerospace & medical device prototyping, SEA automotive. ISO 9001 AS9100 processes ITAR-aware CMM reports PPAP / APQP ready.
Aerospace machined parts, medical device prototyping, EV & semi-conductor equipment components. ITAR-aware. CIF LA / Houston / Montreal / Veracruz.
UK, Germany, NL, France, Italy, Poland — aerostructure tier-2 / tier-3 build-to-print addressable markets, oil & gas valves, pharma equipment OEMs.
UAE, Saudi, Oman, Qatar, Kuwait - - - ADNOC / Aramco / PDO downhole & valve body machining petro-chem replacement parts.
Kenya, Tanzania, Nigeria, SA, Egypt mining equipment Malaysia, Singapore, Vietnam, Thailand, Philippines, Australia EV / electronics / mining spares.
INSPRAY SYSTEMS runs all three EDM processes under one roof in Hyderabad — wire-cut EDM (wire EDM), spark erosion EDM (die-sink / ram EDM / EDM sparking), and hole-drilling EDM (small-hole / fast-hole EDM). Our EDM job work serves tool rooms, mold shops, die makers, aerospace precision tooling, defense fixturing, carbide tooling and medical device tool-and-die. Materials we cut routinely: hardened tool steel D2, H13, O1, P20, hardened stainless SS 420 and 440C, 17-4 PH, tungsten carbide WC-Co, Inconel 718, titanium Grade-5, hardox and molybdenum. Simple reusable EDM setup keeps rates competitive and lead times short.
Precision wire-cut EDM / wire EDM using 0.1-0.3 mm brass wire electrode in deionised water dielectric. Cuts hardened tool steel, SS 420, tungsten carbide, Inconel and titanium through-shapes with ±0.005 mm accuracy. Applications: injection mold cavities, press-tool inserts, progressive dies, extrusion dies, blanking dies, aerospace precision tooling, defense fixturing, mold-cavity EDM, die-insert EDM, starter-hole EDM, progressive-die EDM, extrusion-die EDM, carbide tooling, medical device tooling, turbine-blade root fir-tree.
Shaped copper or graphite electrode plunging into workpiece in hydrocarbon dielectric. Produces 3D cavities, blind pockets, sharp internal corners and complex shapes impossible to mill. Mirror-finish multi-pass trim EDM available. Applications: mold cavity EDM, injection-mold tooling, die-sink EDM job work, ram EDM, EDM sparking, EDM machining, tool-room EDM, mold-room EDM.
Tubular electrode with deionised water flush produces precision small holes 0.3-3 mm diameter at high aspect ratios in hardened steel, carbide, Inconel and titanium. Perfect for EDM drilling, EDM hole drilling, fast-hole EDM, small-hole EDM, starter holes for wire-cut EDM threading, cooling-hole arrays in turbine blades, fuel-injector orifices and precision wire EDM pre-drill operations.
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Every EDM services buyer-intent query is covered by INSPRAY SYSTEMS. A short re-list below ensures that whichever phrasing a procurement team uses, the EDM service they need is one call away.
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Material-grade variations such as hardened tool steel D2 EDM service, hardened tool steel H13 EDM service, tool steel O1 EDM service, tool steel P20 EDM service, hardened stainless SS 420 EDM service, hardened SS 440C EDM service, 17-4 PH stainless EDM service, tungsten carbide WC-Co EDM service, Inconel 718 EDM service, titanium Grade-5 EDM service, hardox EDM service, molybdenum EDM service — or the long-form hardened tool steel D2 EDM service works, hardened tool steel H13 EDM service works, tool steel O1 EDM service works, tool steel P20 EDM service works, hardened stainless SS 420 EDM service works, hardened SS 440C EDM service works, 17-4 PH stainless EDM service works, tungsten carbide WC-Co EDM service works, Inconel 718 EDM service works, titanium Grade-5 EDM service works, hardox EDM service works, molybdenum EDM service works — are everyday orders at our EDM service shop. Each EDM service lot is tagged with the correct material code and heat number for traceability.
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The EDM service type variants — wire-cut EDM, spark erosion EDM, die-sink EDM, ram EDM, hole-drilling EDM, small-hole EDM, fast-hole EDM, precision wire EDM, mold cavity EDM, die insert EDM, tool-room EDM, mold-room EDM, starter hole EDM, progressive die EDM, extrusion die EDM — are each listed in our EDM service catalogue. Buyers searching a specific EDM service variant or searching the generic EDM service both land here.
Application-driven EDM service enquiries from injection mold cavities, press tool inserts, progressive dies, extrusion dies, blanking dies, aerospace precision tooling, defense fixturing, carbide tooling, medical device tooling, turbine blade root fir-tree sectors are handled by our applications engineer, so every EDM service quote reflects the actual duty cycle, pressure, flow or finish required.
INSPRAY SYSTEMS is the Hyderabad home of EDM services. Whatever a buyer types — EDM service manufacturer, EDM service supplier, EDM service service, EDM service works, EDM service job work, EDM service Hyderabad, EDM service India, EDM service bulk, EDM service wholesale, EDM service custom, EDM service near me — the enquiry lands here. Our EDM service production line in Cherlapally Phase-2 (Hyderabad 500051) runs ISO 9001:2015 quality processes and ships EDM services across India and 40+ export markets.
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Our EDM service order can be executed in hardened tool steel D2, hardened tool steel H13, tool steel O1, tool steel P20, hardened stainless SS 420, hardened SS 440C, 17-4 PH stainless, tungsten carbide WC-Co, Inconel 718, titanium Grade-5, hardox, molybdenum — so a buyer who searches hardened tool steel D2 EDM service works, hardened tool steel H13 EDM service works, tool steel O1 EDM service works, tool steel P20 EDM service works, hardened stainless SS 420 EDM service works, hardened SS 440C EDM service works, 17-4 PH stainless EDM service works, tungsten carbide WC-Co EDM service works, Inconel 718 EDM service works, titanium Grade-5 EDM service works, hardox EDM service works, molybdenum EDM service works gets the exact material-matched EDM service they need. Each EDM service batch ships with material test certificate (MTC), certificate of conformance (COC) and dimensional inspection report where applicable.
Our EDM service lineage covers precision EDM, ultra-precision EDM, mirror finish EDM, multi-pass trim EDM, AS9100 traceable EDM, simple reusable EDM setup — so searches like precision EDM EDM service, ultra-precision EDM EDM service, mirror finish EDM EDM service, multi-pass trim EDM EDM service, AS9100 traceable EDM EDM service, simple reusable EDM setup EDM service all resolve here. Each EDM service production run passes first-article inspection, in-process gauging and final QC. Our EDM service shop uses CNC machines calibrated to IT6-IT8 tolerance where the EDM service specification demands it.
Our EDM service variant list includes wire-cut EDM, spark erosion EDM, die-sink EDM, ram EDM, hole-drilling EDM, small-hole EDM, fast-hole EDM, precision wire EDM, mold cavity EDM, die insert EDM, tool-room EDM, mold-room EDM, starter hole EDM, progressive die EDM, extrusion die EDM. Each variant of EDM service is listed under its own catalogue entry, so buyers searching a specific EDM service type — or searching the general EDM service — land at the right page.
Our EDM service ships into injection mold cavities, press tool inserts, progressive dies, extrusion dies, blanking dies, aerospace precision tooling, defense fixturing, carbide tooling, medical device tooling, turbine blade root fir-tree. Each EDM service application has a different flow, pressure, size, finish or regulatory requirement — INSPRAY SYSTEMS engineers each EDM service order to the exact application. The EDM service you buy from us is sized to your use-case, not a generic shelf part.
Every EDM service invoice is GST compliant. We are an MSME Udyam-registered EDM service manufacturer and a GeM-registered EDM service supplier, so government and PSU buyers can procure EDM service through the Government e-Marketplace. For exporters, our EDM service ships with HSN code, IEC, FORM A, country-of-origin and sea-worthy packaging. For domestic bulk buyers, our EDM service wholesale desk opens annual rate contracts. For first-time buyers, EDM service samples ship within 48 hours.
Ready for a EDM service quote? Call +91 94938 66029 or email info@inspraysystems.com. Our EDM service desk responds the same working day with pricing, lead time and sample dispatch confirmation.