What makes your enclosures AS9100 aerospace certified?

Our aerospace enclosures are manufactured in AS9100D certified facilities with strict quality controls. We use aerospace-grade materials: Aluminum 6061-T6 and 7075-T6 alloys with material certifications, titanium Ti-6Al-4V for ultra-light applications, stainless steel 304/316 for corrosive environments. CNC precision milling with �0.01mm tolerance ensures perfect fit. All enclosures undergo MIL-STD-810 testing for shock (20G), vibration, temperature extremes (-55�C to +125�C), altitude, humidity, salt fog, sand/dust. We provide complete documentation: material certificates, first article inspection (FAI) reports, dimensional inspection with CMM, NDT testing (x-ray, ultrasonic, dye penetrant), AS9100 certificate of conformance. Approved for avionics, UAV, satellite, ground support, and defense aerospace applications.

Can you manufacture custom aerospace enclosures to our specifications?

Yes, we specialize in custom aerospace enclosures from your CAD drawings or specifications. Our capabilities: 3-axis, 4-axis, and 5-axis CNC machining for complex geometries, precision �0.005mm for critical dimensions, custom sizes from 50mm to 500mm, wall thickness 2-10mm optimized for weight/strength ratio. We handle complex features: honeycomb cooling vents, filtered connector cutouts (D-sub, circular mil-spec), hermetically sealed compartments, shock mounting points, EMI shielding with conductive gaskets. Surface treatments: Type II/III hard anodizing, chromate conversion (Alodine), passivation, electropolishing, powder coating aerospace grade. Materials: aluminum alloys, titanium, magnesium, stainless steel, composites. Full design assistance, FEA analysis, thermal simulation. Prototypes in 5-7 days, production 15-30 days.

Do your aerospace enclosures meet MIL-STD-810 environmental testing?

Yes, all aerospace enclosures are designed and tested to MIL-STD-810H standards. Testing includes: Shock resistance (Method 516.8) - 20G crash survivability, Vibration (Method 514.8) - random vibration for airborne equipment, Temperature extremes (Method 501.7/502.7) - low temp -55�C, high temp +85�C to +125�C, Altitude (Method 500.6) - up to 15000m operational, Humidity (Method 507.6) - 95% RH condensing, Salt fog (Method 509.7) - 48 hours ASTM B117, Sand/dust (Method 510.7) - IP6X dust tight, Rain (Method 506.6) - driving rain, Solar radiation (Method 505.7), Fungus resistance (Method 508.7). We also test EMI shielding (MIL-STD-461), DO-160 for avionics, and provide detailed test reports with certification.

What is your pricing and lead time for aerospace enclosures?

Pricing: ?8500-250000 depending on size, material, complexity, and quantity. Small aluminum boxes (100�100�50mm): ?8500-15000. Medium enclosures (200�150�100mm): ?20000-45000. Large boxes (400�300�200mm): ?60000-120000. Titanium enclosures: ?80000-250000. Prices include CNC machining, surface treatment, testing, and AS9100 documentation. Volume discounts for 10+ units. Lead time: Prototypes: 5-7 days for simple designs, 10-15 days for complex 5-axis machining. Small production (10-50 units): 20-30 days. Large production (100+ units): 45-60 days. Expedited service available. Free quote within 4 hours with your CAD files or specifications. All quotes include material certificates and test reports.

Aerospace Enclosures Hyderabad | Aviation Grade CNC Milled Enclosures India

?? Mission-Critical Applications

Our enclosures are trusted in a variety of demanding aerospace and defense applications.

Commercial Aviation

Avionics

Protecting flight control systems, navigation, and communication equipment.

? Core Competency

Defense & Military

Rugged

MIL-STD compliant enclosures for radar, UAVs, and tactical communication.

Space Exploration

Satellites

Lightweight, durable enclosures for satellite payloads and control units.

UAVs & Drones

Compact

Custom-fit, lightweight housings for drone electronics and payloads.

?? Engineering Excellence

We combine advanced materials and precision manufacturing to meet the highest aerospace standards.

Precision CNC Machining

5-axis CNC milling for complex geometries from a single block of aerospace-grade aluminum (Al-6061, Al-7075).

EMI/RFI Shielding

Integrated shielding solutions to protect sensitive electronics from electromagnetic and radio frequency interference.

Thermal Management

Custom heat sinks, thermal pads, and ventilation designs to ensure optimal operating temperatures.

Rigorous Testing & QA

All enclosures undergo strict testing for vibration, shock, water ingress (IP67), and dimensional accuracy.

? Aerospace Enclosures Success Stories

Customers who chose our aerospace enclosures services

Rajesh Kumar

Business Owner | Hyderabad

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"Excellent aerospace enclosures quality and service. The team delivered exactly what we needed within timeline. Professional work, competitive pricing, highly recommended for anyone looking for quality aerospace enclosures solutions in Hyderabad!"

Sanjay Mehta

Manager | Secunderabad

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"Outstanding quality and attention to detail. The aerospace enclosures exceeded our expectations. Fast turnaround time, responsive customer service, and fair pricing. Will definitely order again for future projects!"

Vikram Reddy

Entrepreneur | Gachibowli

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"Best aerospace enclosures provider in Telangana! Quality is top-notch, delivery was on time, and the team was very helpful throughout the process. Highly satisfied with the results and would recommend to others!"

? Aerospace Enclosures FAQs

Common questions about our aerospace enclosures services

What aerospace enclosures options do you offer?

We offer comprehensive aerospace enclosures services with various options to suit your needs. Our range includes standard and custom solutions, different materials/specifications, and competitive pricing for both small orders and bulk quantities. Contact us for detailed options specific to your requirements.

What are the pricing and lead times?

Pricing varies based on specifications, quantity, and customization requirements. We offer competitive rates with discounts for bulk orders. Lead times typically range from 3-10 working days depending on order complexity. Express service available for urgent requirements. Contact us at +91-9493866029 for a free quote.

Do you offer customization and design support?

Yes! We provide full customization services including design consultation, technical drawings, material selection guidance, and prototyping. Our experienced team can help optimize your design for best results. We accept various file formats and also offer design services if you need help creating specifications.

What areas do you serve and how is delivery handled?

We serve Hyderabad, Secunderabad, and all of Telangana with fast delivery options. Free delivery available for orders above certain value within city limits. We also ship pan-India through reliable courier partners. Packaging is done carefully to ensure products reach you in perfect condition. Installation support available for applicable products.

? Aerospace Industry Testimonials

Trusted by aerospace OEMs, UAV manufacturers, and defense contractors across India

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"AS9100 certified aerospace enclosures perfect for our UAV avionics. Aluminum 7075-T6 CNC milling precision outstanding. MIL-STD-810 tested quality!"

Vikram Kumar

Chief Engineer, UAV Systems

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"Lightweight titanium enclosures for satellite ground equipment. EMI shielding 100dB excellent. Temperature tested -55�C to +85�C certified!"

Dr. Sneha Nair

Program Manager, Satellite Systems

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"Ordered 15+ aerospace grade boxes for defense avionics. Anodizing Type III hardness perfect. NADCAP certified machining traceable documentation complete!"

Ravi Malhotra

Procurement Lead, Defense OEM

Frequently Asked Questions

Aerospace enclosure specifications and certifications

What certifications do aerospace enclosures require? +

AS9100 quality management, NADCAP special processes, MIL-STD-810 environmental testing, DO-160 for avionics, FAA/EASA approvals for aircraft applications. We provide full material traceability and test documentation.

What materials are used for aerospace enclosures? +

Aluminum 6061-T6 (general purpose), 7075-T6 (high strength), titanium Ti-6Al-4V (extreme lightweight), magnesium AZ31 (ultra-lightweight), carbon fiber reinforced composites. All materials with aerospace grade certifications and material test reports.

Can you provide EMI/RFI shielding for avionics? +

Yes! We provide aerospace-grade EMI shielding with effectiveness 80-120 dB. Includes conductive gaskets (silver-filled silicone), filtered connectors, honeycomb vents, conductive anodizing Type III. Tested per MIL-STD-461 for electromagnetic compatibility.

What is lead time for custom aerospace enclosures? +

Standard aerospace enclosures: 5-7 days. Custom CNC machined with special coatings: 10-15 days. Prototype quantities: 3-5 days expedited. Includes First Article Inspection (FAI), dimensional reports, material certs, test data. Express available for AOG (Aircraft On Ground).

?? Aerospace Enclosures

?? Mission-Critical Applications

Commercial Aviation

Defense & Military

Space Exploration

UAVs & Drones

?? Engineering Excellence

Precision CNC Machining

EMI/RFI Shielding

Thermal Management

Rigorous Testing & QA

? Aerospace Enclosures Success Stories

Rajesh Kumar

Sanjay Mehta

Vikram Reddy

? Aerospace Enclosures FAQs

What aerospace enclosures options do you offer?

What are the pricing and lead times?

Do you offer customization and design support?

What areas do you serve and how is delivery handled?

?? Aerospace Enclosures Services Across Hyderabad & Telangana

?? Discuss Your Aerospace Project With Us

? Aerospace Industry Testimonials

Frequently Asked Questions

What certifications do aerospace enclosures require? +

What materials are used for aerospace enclosures? +

Can you provide EMI/RFI shielding for avionics? +

What is lead time for custom aerospace enclosures? +

?? Serving Aerospace & Defense Industry India-Wide