12-Metre High-Mast Tubular Street Light Pole Manufacturer in Hyderabad

Our 12M tubular pole features 102mm top diameter, 165mm bottom diameter, 5mm wall thickness and is manufactured from IS:2062 steel with hot-dip galvanization (minimum 610 gsm). Compared to 5M poles (76mm top, 3mm thickness) and 9M poles (89mm top, 4mm thickness), the 12M variant is the premium choice for national highways, expressways, major toll plazas, and large intersections requiring maximum height lighting.

The 12M pole weighs approximately 125-145 kg and can accommodate luminaires up to 150W LED or 250W conventional. It's engineered for high-wind zones and can withstand wind speeds up to 150 km/h. Ideal applications include:

• 4-lane/6-lane national highways and state highways
• Expressway lighting with wide road widths (18-24 meters)
• Airport approach roads and perimeter lighting
• Major flyover and elevated corridor lighting
• Sports complex and stadium perimeter lighting
• Large industrial complex boundary lighting

The height provides optimal light distribution for 18-24 meter road widths. Standard foundation depth is 2.0-2.5 meters with M24 anchor bolts for maximum stability. Available in galvanized finish or powder coating in highway authority specified RAL colors. Suitable for dual-arm, quad-arm, or high-mast configurations with platform and ladder.

Standard single pole pricing is ₹24,000 per unit for quantities 10-24 poles, which includes hot-dip galvanization (610 gsm minimum), 102mm top diameter, 5mm thickness, and heavy-duty base plate with anchor bolt provisions. Free delivery within 100km radius for orders above 20 poles.

Bulk Discount Structure for Highway Projects:

• 25-49 poles: ₹122,500 per pole (6% discount) with priority manufacturing
• 50-99 poles: ₹121,200 per pole (12% discount) with engineering support
• 100+ poles: Contact for tender-based quotations starting from ₹119,800 per pole

Custom Specifications & Add-ons:

• Increased wall thickness (6mm/7mm for cyclone zones): ₹11,500-3,000 extra
• Dual-arm heavy-duty bracket for median lighting: ₹12,500-3,500
• Quad-arm bracket for major intersections: ₹15,000-7,000
• Powder coating in highway authority specified RAL colors: ₹12,500-3,500 per pole
• Custom height variations (11.5M/12.5M): Quote on request
• High-mast configuration with ladder and platform: ₹115,000-25,000

Professional installation with NHAI-certified highway teams available at ₹12,500-3,500 per pole including foundation work, crane rental, and commissioning. Complete turnkey highway lighting projects quoted on case-by-case basis. GST applicable as per current rates.

For orders up to 30 poles, manufacturing and delivery typically takes 15-20 working days from order confirmation including quality testing. Bulk orders of 100+ poles for major highway projects require 25-35 days for production with staggered delivery as per project milestones.

Foundation Requirements (Critical for 12M Height):

• Minimum depth:2.0-2.5 meters (safety factor for 12M height plus wind load calculations)
• Foundation pit size:800mm x 800mm minimum
• Concrete grade: M30 mandatory for highway applications
• Anchor bolts: M24 size (4 nos minimum, 8 nos for high-wind zones)
• Bolt circle diameter:400-450mm matching base plate specifications
• Curing time: Minimum 14-21 days before pole installation

Installation Process & Equipment:

The 12M pole installation requires professional equipment mobile crane (minimum 15-ton capacity) or hydraulic gin pole mandatory for safe erection. Four experienced persons required for installation team.

1. Position pole on foundation using crane
2. Align all bolt holes with embedded anchor bolts
3. Secure with heavy-duty nuts and double washers
4. Check verticality with precision theodolite (tolerance 3mm over 12M height)
5. Luminaire mounting, wiring, and testing (2-3 hours)

Complete installation including foundation work, pole erection, luminaire mounting, and commissioning typically takes 6-8 hours per pole. We provide detailed structural drawings, foundation design calculations and can arrange NHAI-approved professional installation teams with highway project experience across India.

Standard 12M highway poles come with hot-dip galvanization (minimum 610 gsm coating as per IS:2629) providing corrosion protection for 30+ years. All poles manufactured as per IS:2062 steel specifications with mill test certificates provided.

Powder Coating Options (Highway Authority Specifications):

• RAL 7016 (Anthracite Grey) - Most common for national highways
• RAL 9005 (Jet Black) - Premium expressway aesthetic
• RAL 6024 (Traffic Green) - State highway specifications
• Custom colors as per specific project requirements
• Powder coating adds ₹12,500-3,500 per pole

Bracket & Configuration Customizations:

• Dual-arm bracket for median lighting: ₹12,500-3,500
• Quad-arm bracket for major intersections: ₹15,000-7,000
• High-mast configuration with ladder and platform: ₹115,000-25,000
• CCTV/surveillance camera mounting provisions: ₹11,200-1,800
• Traffic management system integration brackets: ₹11,500-2,500
• Solar panel mounting structures: ₹13,000-5,000

Structural Customizations:

• Custom heights from 11M to 13M available
• Wall thickness upgrades to 6mm (₹11,500 extra) or 7mm (₹13,000 extra) for coastal highways or cyclone zones
• Octagonal cross-section available for premium projects

Certifications & Quality Documentation:

All poles can be certified by NABL-accredited labs. We provide wind load calculations, structural stability certificates, galvanization test reports as per IS:2629, and mill test certificates. Lead time for fully customized highway poles with certifications is 25-30 days. Minimum order quantity for custom specifications is typically 25 poles for highway projects.